Bendix-commercial-vehicle-systems TROUBLE SHOOTING COMPRESSOR Manual do Utilizador

Consulte online ou descarregue Manual do Utilizador para Equipamento Bendix-commercial-vehicle-systems TROUBLE SHOOTING COMPRESSOR. Bendix Commercial Vehicle Systems TROUBLE SHOOTING COMPRESSOR User Manual Manual do Utilizador

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*This guide is only for vehicles that use desiccant air dryers.
The guide consists of an introduction to air brake charging system components,
a table showing recommended vehicle maintenance schedules, and a
troubleshooting symptom and remedy section with tests to diagnose most
charging system problems.
Advanced Troubleshooting Guide
for Air Brake Compressors
*
This troubleshooting guide obsoletes and supersedes all previous published
troubleshooting information relative to Bendix
®
air compressors.
Air brake charging system:
Slow build (9.0) ...................9 - 10
Doesn’t build air (10.0) .................11
Air Dryer:
Doesn’t purge (14.0) ..................12
Safety valve releases air (12.0) ..........12
Compressor:
Constantly cycles (15.0) ...............13
Leaks air (16.0) ......................13
Safety valve releases air (11.0) ..........11
Noisy (18.0) ........................13
Reservoir:
Safety valve releases air (13.0) ..........12
INDEX
Air
Coolant
Engine
Oil
Compressor leaks coolant (17.0). . . . . . . . . . . . 13
Oil consumption (6.0) .....................9
Oil Test Card results (1.0) ..................4
Oil is present:
On the outside of the compressor (2.0) .....5
At the air dryer purge/exhaust
or surrounding area (3.0) ..............5
In the supply reservoir (4.0) ...........6 - 8
At the valves (5.0) .....................8
At air dryer cartridge (7.0) ...............9
In the ping tank or compressor
discharge aftercooler (8.0) .............9
Symptom Page Number
(1) Oil Leakage at Head Gasket ............14
(2) System Leakage .....................14
(3) Compressor Discharge and
Air Dryer Inlet Temperature ............14
(4) Governor Malfunction .................14
(5) Governor Control Line .................15
(6) Compressor Unloader .................15
BASIC Test Information ................17-19
Test Procedures
Maintenance Schedule and Usage Guidelines
(Table A) .................... 3
Symptom Page Number
Maintenance & Usage Guidelines
Note: The technical bulletins referenced in this
document are available at www.Bendix.com.
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Resumo do Conteúdo

Página 1 - Test Procedures

*This guide is only for vehicles that use desiccant air dryers.The guide consists of an introduction to air brake charging system components, a table

Página 2 - (Supply Reservoir)

Symptom: What it may indicate: What you should do: 10(g) Restricted air inlet (not enough air to compressor).Check compressor air inlet line for

Página 3 - Vehicle Used for:

11Symptom: What it may indicate: What you should do: 10.0 Air charging system doesn’t build air. (a) Governor malfunction*. (b) Restricted discha

Página 4 - GENERAL SAFETY GUIDELINES

Symptom: What it may indicate: What you should do: 1215.0 Compressor constantly cycles (compressor remains unloaded for a very short time.)(a) Air

Página 5 - Head gasket (a)

13Symptom: What it may indicate: What you should do: This guide attempts to cover most compressor system problems. Here are some rare sources of pr

Página 6 - (Bendix kit P/N 5013711)

14TestsExterior leaks at the head gasket are not a sign that oil is being passed into the air charging system. Oil weepage at the head gasket does no

Página 7

1. Ensure that the governor control line from the reservoir is located at or near the top of the reservoir. (This line, if located near the bottom of

Página 8

16NOTES

Página 9

Bendix® Air System Inspection Cup (BASIC) Test InformationAppendix: Information about the Bendix® BASIC™ Test Kit (Bendix P/N 5013711)* If the number

Página 10 - Partly collapsed

Footnotes: 1 Typical air dryer cartridge replacement schedule is every 3 yrs/ 300K miles for low air use vehicles and every year/100K miles for high

Página 11 - Damaged

Park the vehicle on level ground and chock wheels. Build system pressure to governor cut-out and allow the pressure to stabilize for one minute. 1: O

Página 12 - Technician removes

2Introduction to the Air Brake Charging SystemPowered by the vehicle engine, the air compressor builds the air pressure for the air brake system. The

Página 13 - Testing for leaks with

BW1971 • © 2014 Bendix Commercial Vehicle Systems LLC • All Rights Reserved • 1/14 • Printed in USA. Log-on and Learn from the BestOn-line trai

Página 14 - Discharge Inlet

3Compressor with up to 25% duty cycleFootnotes: 1 With increased air demand, the air dryer cartridge needs to be replaced more often.2 Use the drai

Página 15 - Tests (continued)

4Air Brake Charging System TroubleshootingHow to use this guide:Find the Symptom(s) that you see, then move to the right to nd the possible causes (

Página 16

5Symptom: What it may indicate: What you should do: 2.2 Oil leaking from compressor:(a) Excessive leak at head gasket.(b) Leak at bottom cover p

Página 17 - (BASIC) Test Information

64.0 Oil in supply or service reservoir(air dryer installed)(If a maintained Bendix® PuraGuard® system lter or Bendix® PuraGuard® oil coalescing lt

Página 18 - *Note: A conrmed complaint

7Symptom: What it may indicate: What you should do: (e) Air compressor discharge and/or air dryer inlet temperature too high.(f) Insufcient cool

Página 19 - (if the number of days is

Symptom: What it may indicate: What you should do: 8(i) Poorly ltered inlet air (poor air quality to compressor).(j) Governor malfunction o

Página 20 - Visit www.brake-school.com

9Symptom: What it may indicate: What you should do: 8.0 Oil in ping tank or compressor discharge aftercooler.Air brake charging system is function

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